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YAFEX
Full Feature Set

Everything your maintenance team needs.
Nothing they don't.

No sensors. No hardware. No IT project. Just upload your manuals and start diagnosing.

Core capability

3-Stage AI Diagnosis

Stage 1 scans your past work orders for the same machine and same equipment type. It scores each incident by how closely the symptoms match — the top probable causes appear as cards with confidence percentages.

Stage 2 reads your uploaded manuals using semantic search. It finds the most relevant sections and generates three possible causes with step-by-step checks.

Stage 3 is deep AI reasoning. When standard causes are exhausted, YAFEX reasons from first principles — unusual failure modes, environmental factors, upstream equipment interactions.

Resolves recurring faults in under 2 minutes
Used on 500+ fault types
Average diagnosis: 3 min 42 sec
Before YAFEX vs. After YAFEX
AI Fault Diagnosis
❌ Before
  • 🔍 Search Google for the fault code
  • 📚 Dig through 800-page PDF manual
  • 📞 Call the OEM helpline (hold 45 min)
  • 🤷 Ask the senior tech who might know
  • ⏱️ Average: 45 min to find the fix
✅ After YAFEX
  • 💬 Type the fault in plain English
  • ⚡ YAFEX scans work orders + manuals in parallel
  • 📋 Get exact steps, part numbers, safety notes
  • ✅ Confirm the cause, work order auto-created
  • ⏱️ Average: under 4 minutes
YAFEX — AI Fault Diagnosis
Fanuc spindle alarm 749 — machine stopped mid-cycle. Vibration before shutdown.
YRunning 3-stage diagnosis…
Spindle bearing wear
Matched 4 prior work orders on CNC-07. Check bearing preload and lubrication.
87%
confidence
Encoder signal noise
Manual section 4.3 — check shielding on encoder cable.
61%
confidence
Coolant contamination
Stage 3 reasoning — inspect spindle coolant inlet for debris.
34%
confidence
Diagnosis complete · 3 min 42 sec
Auto-inherits

Asset & Manual Management

Upload manuals once per equipment type. Every asset of that type inherits the knowledge automatically — no duplicate uploads, no manual linking.

Asset names must be unique within your account. Excel import for bulk setup means a plant with 200 machines can be fully configured in one afternoon.

200-machine plant configured in one afternoon
Zero duplicate uploads — one manual per type
YAFEX — Asset Registry
Auto-inherits
Assets (5)Manuals uploaded once per type
CN
CNC-07
CNC Machining Centre
3 manuals
Active
CO
COMP-02
Air Compressor
1 manual
Active
CO
CONV-11
Belt Conveyor
2 manuals
Maintenance
PU
PUMP-05
Hydraulic Pump
2 manuals
Active
RO
ROB-03
Welding Robot
4 manuals
Offline
Gets smarter over time

Work Order Intelligence

Every diagnosed fault through YAFEX automatically creates a work order. Past resolutions feed back into future diagnoses — the system gets smarter the more you use it.

Pattern recognition across work order history surfaces repeat failure root causes that manual review would miss — the kind of insight that prevents the same fault from happening nine times.

Reduces repeat failures by 62% over 6 months
Root cause auto-tagged on every work order
YAFEX — Work Order #WO-2847
Fanuc Spindle Alarm 749
CNC-07 · Line 3 · Raised 14 Jun 2025 · 02:17
Resolved
Root CauseSpindle bearing wear
ResolutionReplaced bearing SKF 6208-2RS · 45 min
Linked toWO-2801 · WO-2744 · WO-2690
AI Pattern Detected
This is the 4th bearing failure on CNC-07 in 8 months. Recommend scheduled replacement every 6 months.
We diagnosed a Fanuc spindle fault in 3 minutes on a Sunday night shift. No manual. No Google. Just YAFEX.
A
Arjun Mehta
Maintenance Manager — Automotive Plant · India
Weekly AI insights

Maintenance Analytics

Monthly breakdown trends, failure categories, average resolution time, and where your team is spending diagnostic time. Turns maintenance data into decisions.

YAFEX generates a weekly AI insight — one paragraph summarising what the data is telling you and one recommendation for what to address first.

Weekly AI insight delivered every Monday morning — zero effort from your team
MTBF trend tracking across all assets
YAFEX — Weekly Insight · Mon 16 Jun
YAI Weekly Insight

Line 3 had 6 faults this week — 4 on CNC-07 (bearing-related). Compressor faults dropped 40% after last week's PM. Recommend prioritising CNC-07 bearing inspection before Friday shift.

Faults resolved this week
M
T
W
T
F
S
S
38 min
Avg resolution
2
Repeat faults
↑ 12%
MTBF trend
Institutional memory

Team Knowledge Retention

When a senior technician retires, their 20 years of machine knowledge does not have to leave with them. Every diagnosis they made, every resolution they confirmed, stays in the system.

New technicians start with the accumulated knowledge of the whole team — not a blank slate and a stack of binders.

Zero knowledge lost when a senior tech retires
Every resolution searchable by fault, machine, or symptom
Before YAFEX vs. After YAFEX
Team Knowledge Retention
❌ Before
  • 👴 Senior tech retires after 20 years
  • 📦 Knowledge leaves with them
  • 📝 New tech starts from scratch
  • 🔄 Same faults diagnosed repeatedly
  • 💸 Institutional knowledge = zero
✅ After YAFEX
  • 📥 Every diagnosis captured automatically
  • 🔍 Searchable by fault, machine, or symptom
  • 🧠 New techs inherit the whole team's knowledge
  • 📈 System gets smarter with every resolution
  • ♾️ Knowledge stays forever — even after retirement
YAFEX — Knowledge Search
Fanuc 749 spindle bearing fix
3 past resolutions found
RR. Patel· CNC-07 · Mar 2025
Exact match

Replaced SKF 6208-2RS bearing. Checked preload torque. Machine back in 45 min.

DD. Kumar· CNC-07 · Nov 2024
High match

Bearing wear confirmed. Also found coolant contamination — cleaned inlet.

SS. Okafor· CNC-03 · Jun 2024
Partial match

Same alarm on CNC-03. Root cause: encoder cable shielding failure, not bearing.

Live in under an hour

Zero Integration Required

No API connections. No sensor networks. No ERP hookups. No IT approval needed. YAFEX works entirely from PDFs and spreadsheets your plant already has.

Upload your first manual, add your first asset, and ask your first fault question — all within the same hour you signed up.

Average setup time: under 1 hour
No IT team, no sensors, no hardware required
YAFEX — Quick Setup
Upload Manual
Add Asset
3
First Diagnosis
📄
Fanuc 0i-MF Maintenance Manual.pdf
✓ Uploaded · 847 pages indexed
CN
CNC-07 created
Fanuc 0i-MF · Manual auto-linked · Ready to diagnose
Live
Setup complete in 23 minutes
🎯

See every feature in a live demo

A 30-minute walkthrough with a real plant scenario. No slides. No sales pitch. Just YAFEX on your machine type.

Book a Demo

Try the AI on your machine right now

No signup. No credit card. Type a fault code from your plant floor and see YAFEX diagnose it in real time.

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